Technologies

The company’s production sites are all well equipped with modern machinery, skilled and experienced workforce and sophisticated production management tools that make us competitive on the market. 

 

Cutting Department

Bag production starts with modeling, which entails preparing samples for products. This is followed by computer controlled preparation for cutting, by which the layout is prepared in such a way, that waste material is reduced to a minimum level.

      

With CNC cutting machines we aim at achieving maximum efficiency and productivity.

The above CNC machine works with one layer a time, with two heads simultaneously. The other CNC machine (below) cuts multiple layers a time; depending on the type of material this can amount to 50 layers.

      

 

Printing Department

We have been applying screen printing since 2009. In this process dyes are directly applied to fabrics. Based on colours, layers of dyes are applied separately, which are then fixed by drying. This technology gives a unique look to designs.

     

We use sublimation printing technology since 2014. It consists of two consecutive steps. In the first step, inks are printed onto paper. In the second phase inks are then transferred to fabrics under high temperature and pressure. This technology gives brilliant colours and permanent photo-like images that do not fade over time.

     

The application of hot transfer printing technology.

     

 

Embroidery Department

In our embroidery department we work with computer controlled emboridery machines which increases our efficiency.

      

For embellishing textile, we also use semi-auto ultrasonic hotfix strass setting machine.

      

 

Rubber badge production

With automatic injection machines, inks are inserted into moulds, which are then fixed. The result is simply amazing 3D rubber patches that kids like a lot!
 
      
                
                                     
 
               
Plastic accessories
 
Various plastic accessories, such as hard bottom, regulators, etc. are also made in-house. The greatest advantage of hard bottom is that it provides greater stability, durability and cleanability. In addition, it is also resistant to high temperature fluctuations.
 
     
 
 
Workshop
 
We use more than 60 sewing machines. Breaking work into smaller units helps us further increase efficiency and productivity, which means employees systematically do a single process a time.
 
      
 
 
These photos are taken of our newly built production site (1000 m2). This investment helped us improve our productivityefficiency and working conditions.
 
       
 
 
 
Control and finishing
 
In this stage, finished bags are cleaned from any threads sticking out, and final quality control takes place, during which seams, finishes on zips and corners are carefully inspected. This final check-up enables us to scan any possible defects.
 
      
 
 
In the final phase, labelling and packaging of finished products occurs. For enhancing protection against any mechanical damage that possibly arises upon delivery, products are wrapped in nylon bags.
 
      
 
 
 
Warehouses
 
The company has enough raw materials on stock for up to 1 year.